The technology associated with direct part marking has been steadily advancing over the years. Instead of having to be anchored to a workstation, users can now easily take their marking systems wherever they need them. This can be key for the food & beverage industry, for example, which is making a concerted effort to improve product traceability throughout supply chains.
It is also important for a variety of industries where dot peen machines reign supreme; the automotive, aerospace, medical, industrial, and defense industries, to name a few. With a variety of options for marking heads, it’s easier than ever to customize every setup. Furthermore, new systems make it easier to quickly and effectively mark parts with accuracy and precision while ensuring data integrity.
Electromagnetic dot peen markers provide a quick and reliable solution for direct part marking. This marking method can permanently identify parts without needing to be connected to a workstation. The portable, lightweight design makes it easy to set up and move the system even in tight spaces.
Electromagnetic dot peen markers are also highly accurate and precise with their marks, providing consistent readability over time. With advanced technology, users can customize their dot peen machine according to their needs while easily ensuring data integrity for each part marked.
Looking for an Electromagnetic Portable Dot Peen Marker?
When it comes to finding a reliable dot peen marker, it is important to not only look for the right features and quality in the product but also to consider the vendor. It is important to look for vendors who can provide support and services such as timely shipping, technical assistance when needed, and customer service.
It is also beneficial to find a vendor close to your physical location to minimize disruptions or delays in receiving the products. Finding a reliable vendor with these qualities can be essential for ensuring an effective dot peen marking process.
4 Benefits of a Portable Dot Peen Marker
Reliability in a dot peen marking system is key to a successful production line from start to finish. Many industries, from automotive parts production to the medical field, require reliable traceability throughout the lifespan of the product.
Providing a reliable dot peen marking solution that does not require permanent installation at a specific location means you can potentially expand the product lines you manufacture and provide the same reliable marking solutions for all products.
A portable dot peen marking solution in today’s market should offer the following advantages:
Mobility
Wireless communication
Smartphone control
360-degree use
Mobility
Various products in separate production areas can be marked within a day’s work, provided via the device’s mobility.
Wireless Communication
The secure wifi control and capability to pair heads through serial number identification improves Buddy performance over comparable marking solutions.
Smartphone Control
A non-iOS smartphone within 10 meters can control the marking head, improving precision.
360-Degree Use
Products both indoors and outside can be marked by this dot peen marking machine, and the device allows marking on any surface of the product with the 360-degree adjustment potential.
The Buddy features the benefits noted above and also offers:
Improved battery life: The 22V battery can provide a full day of marking without charging. Lightweight and durable, the battery design optimizes the Buddy’s autonomy.
Expanded storage: The Buddy offers a benchmark mounting option, but also stores the stylus, springs, and support guide to facilitate marking indoors or outdoors and on medium to large products.
Two modes of operation: Administrator mode permits marking file creation, while production mode allows for the implementation of premade files.
File import capabilities: Files from a PC can be imported to guide logo creation and marking.
Buddy | The Right Electromagnetic Portable Dot Peen Marker
Choosing a portable dot peen marker to optimize your production and fit your portability needs can be a challenge. If you know what you’re looking for and are on the hunt for the best portable dot peen marking solution, our Technomark staff can help you check off the boxes on your list.
If you’re looking for traceability information, consider this resource:
When it comes to diverse industries, SOUTHTEC is one of the four manufacturing trade shows in the Manufacturing Technology Series held in North America, intended to allow exhibiting companies the opportunity to connect with new clients and those in attendance to navigate networking opportunities. Discover the next evolution in advanced manufacturing; register today!
SOUTHTEC will be held at Greenville Convention Center, Greenville, SC, from Oct 24 to 26. The event, powered by CESMII, is three days of exhibits, keynote speakers, and features like the SMART Manufacturing Experience Pavilion.
Our Technomark staff are excited to greet you and discuss your business needs when it comes to part marking. Stop by Booth #1938 and learn about the new Buddy wireless dot peen machine that you can control with your smartphone.
The SOUTHTEC focus for Oct. 24 is the workforce, with programs on tap to help address any areas of your training program that are lacking and help you find the talent you need for your business to succeed. On Oct. 25, Smart Manufacturing and OT/IT Convergence are top of mind, while SOUTHTEC finishes up on Oct. 26 with public-private partnerships and Manufacturing USA.
If you are a small or medium-sized business and on the fence about attending SOUTHTEC, consider the following benefits:
Learn the latest industry trends
Foster connections with other companies and industry professionals
Gain opportunities to reach potential customers
Learn about initiatives dedicated to working with small and medium-sized businesses
Increase awareness of challenges in the industry for your business
After SOUTHTEC | Greenville SC
Greenville, SC is a vibrant city with a population of 67,453 and on-trend growth. It is home to leading companies in the automotive and advanced manufacturing industries, as well as many independent businesses and startups.
The diverse economic base has earned Greenville recognition as an up-and-coming tech hub in the south—especially for its growing aerospace industry—as well as an emerging destination for foodies, outdoor adventurers, and entrepreneurs alike.
Outdoor Adventures
If you are looking for some great scenery and a chance to enjoy nature after a day of technology-filled adventures, Greenville has several options to choose from, including:
Conestee Nature Park offers 400 acres of nature to enjoy, with the chance to hike or bike and take in your surroundings.
Table Rock State Park has great trails with views of Pinnacle Lake and Table Rock Mountain itself. Walking and biking are great options to enjoy the park.
The Peace Center offers culture in the form of concerts, Broadway Shows, or other events.
The Reedy River offers the chance to kayak or canoe, enjoying miles of peace and calm while traveling through downtown Greenville. If you prefer a guided tour, that can be arranged as well.
Culinary Adventures
One of the notable strengths of the Greenville area is the variety of eating establishments, with something for everyone. Consider the following options or one of the many others you can find at https://www.visitgreenvillesc.com/food-drink/:
For tasty food without the need to spend time inside, Greenville has numerous food trucks, including: Hip Burger, Henry’s Hog Hauler, Spinx Clux Truk, The Pound Cake Man, and We Got the Beets Food Truck. Check out the Visit Greenville SC website for a full list.
Soby’s New South Cuisine – which you might have seen on Food Network’s Diners, Drive-Ins & Dives (twice). You can enjoy a variety of regional favorites here.
If you come with room in your suitcase, there are plenty of shopping options to choose from, and if you are looking for some entertaining distractions during your downtime, Greenville has that too. From shopping to the big screen, consider some of the options below:
Main Street Greenville offers both shops and boutiques and the department store experience, as Belk and Dillard’s are both located in the area.
For movie buffs, the Regal Cinemas Hollywood 20 offers afternoon, evening, and even late-night showings of the movies you have been waiting for.
Mark Your Calendar for Oct. 24
Whether you are looking for new information on technology in the industry or connections with other professionals, SOUTHTEC is the way to success. Make sure to stop by and talk to our Technomark staff during the conference, and plan out your evenings to fully enjoy Greenville as well. Take a look at the registration today!
Laser marking is a versatile process that uses laser technology to create permanent marks on materials such as plastics, metals, and other surfaces. The process works by focusing energy and heat from the laser beam onto a given material, which causes chemical changes in the material’s surface layer. This creates impressions that are highly visible and oftentimes indelible.
A few of the factors that make up this process include: 1. Laser Type: Different types of lasers are used for different types of marking applications. Generally speaking, CO2 lasers can be used for engraving and polymers while fiber lasers are ideal for marking metals.
2. Material: Different materials may require different laser parameters or even completely different types of lasers to achieve desired results. It’s important to consider the material’s properties before selecting a laser type.
3. Quality Requirements: The quality requirements of the applied mark determine which parameters must be considered during laser processing to ensure accuracy and precision. Common laser parameters include:
Pulse rate
Line width
Speed
Power density
Dwell time (the amount of time the laser is applied to a single spot)
4. Equipment Used: Depending on your application needs there are many different kinds of industrial laser marking machines available on the market today – each with their own advantages and disadvantages that should be considered when making selection decisions.
Laser marking offers many advantages over traditional marking methods such as stamping, printing, and engraving. Laser marking is fast, accurate, and permanent. It can also be used to mark a variety of materials without the need for additional setup or alteration. The laser beam never touches the material being marked, making it possible to achieve high-precision marks with no significant post-processing required.
These features make laser marking ideal for precision parts and items that require both high accuracy and longevity in their markings.
There are several factors related to the product line and marking requirements that must be considered when choosing a laser marking machine. Here we will dig a little deeper into some of those factors, including: 1. Marking requirements and specifications 2. Material compatibility 3. Marking speed and throughput 4. Maintenance and operational costs 5. Integration with existing production line 6. Safety considerations
1. Marking Requirements and Specifications
The marking requirements are important to consider when choosing among the options for high accuracy laser systems. The process should begin with an understanding of the specific needs of the product being marked—including size, shape, material, and desired end result. For example, if a product requires detailed engraving that is outside of the capabilities of some machines, then a different option may need to be chosen. Additionally, depending on the material being marked or engraved upon, different laser types may be more suitable than others in terms of speed and quality. It’s also important to consider how frequently the machine will be used and how many products it needs to mark per hour or day.
This will determine not only which type of laser marking system is most suitable but also whether faster systems require higher maintenance costs. Keeping these factors in mind can help ensure that the right machine is chosen for the job.
2. Material Compatibility
The right laser marking system should be compatible with the materials that need to be marked or engraved. Laser engraving on stone, glass or metal will require different laser types and power. For example, a CO2 laser is suitable for engraving woods, plastics, and some metals but might not be able to mark stainless steel perfectly due to its higher reflectivity.
On the other hand, fiber lasers are more suitable for metals such as aluminum, brass and titanium due to their higher power output. Therefore, it’s important to consider which material needs to be marked or engraved before choosing a laser marking machine.
3. Marking Speed and Throughput
Faster laser machines can process more work in less time, allowing businesses to realize faster cycle times and higher throughput.
Moreover, higher throughput can also enable businesses to take on bigger jobs that require more items to be marked or engraved in shorter amounts of time. For example, if a business needs to engrave 1000 parts per day, it will need a laser marking machine with high speed and throughput in order to meet its daily production requirements.
4. Maintenance and Operational Costs
In addition to the other considerations when choosing a laser marking machine, businesses should also be aware of the associated maintenance and operational costs. Regular maintenance is key for keeping these machines in optimal condition, as well as ensuring safety during use.
Operational costs will vary depending on the type of material that is being marked or engraved, such as energy consumption levels and safety requirements that must be met. In some cases, the cost of consumables like lasers may also add up over time. To ensure that businesses get the most out of their investment, they should factor in all long-term operational costs when selecting a laser marking machine.
5. Integration with Existing Product Line
When integrating a laser marking machine into existing product lines, there are several factors that must be taken into consideration. The first consideration is whether a new machine is compatible with any existing product lines, and the potential for physical compatibility and system integration should be assessed beforehand. Next, the safety of any operators or users must be taken into account to ensure they can use the machine safely.
The laser marking machine should also be equipped with any necessary features for interacting with other production processes or products in order to guarantee seamless integration. It is also essential to think about the cost-effectiveness of installing such a machine and consider how it will fit within current budgets and operational costs.
6. Safety Considerations
Safety is an incredibly important factor when it comes to the implementation of laser marking machines. Not only should any potential machine be capable of providing safe conditions for operators, but it should also have advanced features such as motion sensors and emergency stop buttons in order to quickly respond in cases of unexpected events.
All machinery must conform to necessary safety standards and regulations both from the local legislation and from any international or industry-specific standards. Manufacturers must also provide extensive safety information about their products, including a detailed user guide that can help users understand how to safely operate the machine.
Applications of Industrial Laser Marking Machines
Industrial laser marking machines are used to mark metal parts with information such as serial numbers or expiration dates. Permanent laser marking helps these industries maintain their standards of reliability while providing a cost-effective solution.
In addition to the technical requirements of accuracy and longevity, lasers can also be used for more decorative applications such as engraving images or logos. Industrial laser machinery is increasingly becoming an important part of manufacturing processes in these high-tech industries due to its versatility, cost efficiency, and ability to create permanent markings with precision. The following industries require reliable laser marking solutions to ensure long-lasting performance and accuracy:
Automotive
Aerospace
Electronics
Medical
A. Automotive Industry
Inventory management, quality control, and tracing defective parts are all typical uses of laser part marking in the automotive industry. Datamatrix codes effectively provide the information necessary for all of these processes and more. Marking on braking discs is one of the most common applications. However, laser marking systems can be effective for marking plastic as well.
B. Aerospace Industry
Laser Part Marking systems can mark on titanium, steel, and aluminum. Alphanumeric and 2D DataMatrix codes are ideal for aerospace applications, where tracing parts and identifying them are necessary at all times. Marking aircraft turbine blades is a prime example of the effective use of laser part marking.
C. Electronics Industry
Component identification, brand recognition, and counterfeit product reduction are all efficient applications of laser marking in electronics. This process is efficient for marking plastic connectors as well.
D. Medical Device Industry
Traceability and quality of care are priorities for the medical field, and laser marking provides an efficient way to improve both. From pacifiers to surgical instruments, the process improves the readability of product IDs.
Industrial Laser Marking Machine Selection | Consult the Experts
Now that you understand the various factors to weigh and the considerations that go into laser marking machine selection, you may have further questions. If you need the highly visible and permanent marks that laser marking machines provide, Technomark experts are available to discuss those questions, or consider this free resource:
Industrial marking systems are automated solutions used to permanently mark a variety of materials, including plastic, and metal. They can provide a high degree of accuracy and quality in the markings they produce.
Industrial marking systems such as the M4 Inline can be used for a variety of applications including product identification, traceability, part numbering, serialization, and more. Integrated dot peen marking is one type of industrial marking system that uses compressed air to form dots that together create letters or numbers.
When it comes to industrial marking systems, this model is an efficient way to mark items quickly and accurately. Marking solutions featuring this technology can provide flexibility in terms of font size, typeface selection, and line spacing. The M4 Inline makes it easier to configure this system for optimal performance when integrated correctly into the existing production line.
Overview of Industrial Marking Systems
Industrial marking systems come in many varieties, allowing for flexibility and scalability depending on the size of the product being marked. Common types of industrial marking systems include:
Dot peen marking is a popular choice for parts that require permanent marks in various materials such as steel or aluminum. This type of system uses mechanical pins to create marks into the surface of the material with an automated motion. The versatility of dot peen makes it suitable for many applications such as serial numbers, logos, images, text, and barcodes.
Laser engraving is another effective way to mark parts such as stainless steel or plastic; this type of system uses a high-powered laser beam to precisely remove material from the material’s surface to create desired markings. It can also be used for deep impressions that are permanent and tamperproof.
Thermal transfer printing involves using a combination of heat and pressure to press ink onto the material’s surface to create a clear image or text that will not fade over time. This technique is an excellent choice for complex designs that require crisp resolution quality with durability against environmental wear and tear.
Inkjet printing uses high-pressure jets of liquid ink to deposit tiny droplets onto surfaces to create readable characters and images with vibrant colors and resolutions up to 600 dpi or more. This method is ideal for creating intricate design elements and detailed logos in short production runs with minimal setup times.
Applications of Industrial Marking Systems
Traceability and product identification are essential in a wide range of industries, from food and beverage production to medical device production to automotive manufacturing. Product traceability is the process of tracking each item through the life of its production process. This enables real-time monitoring of products, making it possible to identify exactly where they came from and when, as well as who handled them.
Traceability allows companies to have an accurate audit trail in case of recall or fraud, enabling them to quickly and effectively trace the source of any defective items.
Product identification helps companies differentiate their products from competitors by creating unique identifiers like barcodes or serial numbers for each item produced. These can be printed on labels using industrial marking systems such as thermal transfer printing or inkjet printing.
Product identification also ensures that each item can be properly identified during assembly and throughout its whole life cycle, enabling more efficient inventory management and ensuring accurate record-keeping for regulatory compliance and customer safety.
Compliance labeling is the process of marking products to show the product has passed certain safety and quality standards. These products meet certain standards, such as those imposed by regulatory bodies like the Food and Drug Administration or industry associations like Underwriters Laboratories.
The need for compliance labeling by industry is twofold:
It provides customers with the assurance that products meet at least certain minimal safety and quality criteria
It can protect companies from liability in the event of something going wrong. For example, if a product does not comply with applicable safety standards or fails to meet a customer’s expectations, then the company may be held liable if evidence of their compliance labeling can be proven.
Companies, therefore, have an incentive to properly label their products in accordance with applicable safety and quality regulations.
Part marking methods can also play an important role in the branding and promotional marketing of a product or company. By using a unique part marking system, companies are able to differentiate their products from competitors through a recognizable and memorable logo, while also ensuring that the safety and quality standards required for compliance labeling are met.
Unique part marking systems can help to create a strong brand identity by providing customers with an easy way to identify a certain product as belonging to the same company or family of products. Additionally, part marking processes can be used in promotional campaigns as well, such as when running contests or giveaways that require customers to identify specific parts. In this way, companies are able to both promote their products and ensure that they comply with applicable regulations at the same time.
Connectivity in Industrial Marking Systems
Connectivity in industrial marking systems refers to the ability of marker equipment to communicate with other devices and systems, such as computers, printers, and databases. Connectivity allows for information to quickly be exchanged between different components of a system, often resulting in increased accuracy and efficiency.
Benefits of connectivity in industrial marking systems include:
Automated data logging: Marking machines can log data automatically without manual intervention, making it easier to trace products through their entire life cycle.
Faster production times: Connected marking machines allow users to access more information quickly and make decisions based on that data more efficiently, leading to quicker production times.
Increased accuracy: Information can be stored securely within a connected system, ensuring that parts are correctly identified and marked.
Improved safety: Remote access functionality makes it possible to monitor markers from any location, reducing the likelihood of safety hazards associated with traditional marking methods.
Cost savings: Automated systems eliminate the need for manual labor and provide cost savings in terms of time spent on processes like labeling or labeling inspection.
Integrating an industrial marking system with the manufacturing process can provide a number of benefits, including consistency and improved traceability. Automation ensures that all parts are marked with the same specifications, avoiding variations in quality or accuracy due to manual labor, while a connected system makes it possible to track parts as they move through the production line, allowing users to identify and troubleshoot potential issues more quickly.
In addition, integrated dot peen marking improves security, as cloud-based systems allow for secure access control, making it possible to ensure that only authorized individuals have access to sensitive data and information. Efficiency is also improved, as the decision to connect machines reduces the need for manual labor and reduces human error, which can help speed up production times.
Capabilities of the M4 Inline
The M4 Inline provides a dot peen marking solution where the equipment is paired with a translation unit and a proofreading and information processing system. The system allows for integrated automation and positioning vertically, horizontally, or inverted to provide the best marking angle for the product line.
This system also offers two operating modes: automatic or expert. These features combine to provide numerous benefits, including:
Improved traceability
Better quality control
Enhanced data management
Error reduction
Reduced downtime
The M4 Inline dot peen marking system is a powerful and convenient tool for the production environment. The automated capabilities mean increased accuracy and traceability, as well as improved quality for the mark produced.
The combination of integrated automation and connectivity utilities makes dot peen marking systems an excellent choice for any manufacturers looking to increase their efficiency in the production line.
The use of dot peen marking machines is prevalent in various industries. This popularity is due to the number of different configurations possible, including mixed-use where portable can become integrated in a short amount of time.
What is Dot Peen Marking?
Dot peen marking is a process utilizing either electromagnetic or pneumatic force to rapidly vibrate a stylus and indent a predetermined system of marks into a surface. This process provides a reliable marking method for industries where precise tracking processes are required and extended product ID readability is required.
Dot Peen Marking: 10 Manufacturing Benefits
Numerous industries have set regulations for product IDs regarding both longevity and readability. The automotive industry, for example, integrates dot peen marking systems into its production line, providing the opportunity to mark different types of parts with an ID that will be readable and last.
There are 10 notable features of dot peen marking machines:
Versatility
Micro-percussion
Industry 4.0
Data storage
Marking options
Capable of marking various materials
Low maintenance
No waste generated
Marks uneven surfaces
Adaptable based on market needs
1. Versatility
A dot peen marking machine can be portable, which is ideal for marking large part batches, frames, or other large products. For marking and engraving small to medium-sized parts, the machine can be attached to a column base. This can be done quickly and efficiently, allowing you to integrate it into a line for mass production as well.
2. Longevity
This style of marking makes numerous impressions using a stylus to deform the material. The mark is permanent and will be readable for the life of the part. This method is increasingly popular for bicycles, aircraft parts, and VINs on vehicles.
3. Industry 4.0
Today’s industrial manufacturing is moving into its next iteration: Industry 4.0. This phase has a focus on real-time, connected interfaces that allow for external influence from a distance. The dot peen marking machine can be connected to the network to share information in real time. This also allows for external control and automation of the marking process.
The grid connection can also allow data compilation to ultimately anticipate maintenance needs, such as lubrication or part replacement.
4. Data Storage
Datamatrix has significant capacity allowing for up to 2335 alphanumeric or 3116 numeric characters in 1 cm² surface. This type of code also provides a reliable and readable mark, even with up to 20% deterioration.
5. Marking Options
There are numerous options for marking parts, available as needed and with minimal adjustment. These include:
Alphanumeric
2D code
Visuals
Orientation and deformation
6. Capable of Marking Various Materials
Dot peen marking machines allow for marking a variety of materials, but there is a limit based on the durability of the material. Steel, aluminum, bronze, and carbide are only some of the materials that can be successfully marked by a dot peen marking machine.
7. Low Maintenance
The dot peen marking system utilizes a tungsten carbide stylus, which is long-lasting but does wear out over time. The continuous impact with durable materials means replacement is necessary at some point, and plans should be made accordingly.Another regular maintenance task is to reset the stylus spring, which is done at the time the stylus is replaced.
8. No Waste Generated
No fractures occur in the materials during dot peen marking, as the focus is creating a mark in the material without removing any layers. With no material removed, no waste material is generated.
9. Marks Uneven Surfaces
Dot peen marking can be done on non-flat surfaces. The machine can mark a surface with a difference of up to 5mm. Cylinders and angular surfaces can also be marked.
10. Adaptable Based on Product Requirements
Accessories accompany dot peen marking machines, expanding on their versatility. For products that require a more specific marking process, personalization of the dot peen marking process is possible.
The number of controller outputs is adaptable, and accessories such as a bellows (ideal for dusty environments) or a clamping system, are available to adapt the machine as necessary. The clamping system provides an opportunity to mark the median as well as the circumference of the product.
Dot Peen Marking Machines Deliver
Dot peen marking machines are efficient and versatile, providing options for both portable and integrated use. These machines are the solution to creating long-lasting marks with no materials removed from the product surface.
The integration of a dot peen marking machine into your mass production process can ensure your products effectively meet regulatory requirements.
Ready to Learn More?
Dot peen marking systems are versatile, up-to-date, and create little to no waste. For more information on the dot peen marking process, consider these resources:
Customized part marking is essential for the successful production of parts in a variety of industries. By applying unique identifiers to each part or component, manufacturers can ensure precision in their production process while ensuring traceability throughout product life cycles. An industrial metal engraving machine provides that capability during the production process.
Part marking is also an essential tool for reducing waste and improving efficiency across a variety of sectors. In fact, the use of metal marking is vital to the production of more industries than you think.
6 Uses for Custom Part Marking in Industrial Settings
The use of an industrial metal engraving machine is well worth the investment for a variety of industries, but the following six see particular advantages:
Aerospace part marking
Medical marking for UDI
Automotive and data matrix
Oil & Gas
Electronics
Metalworking
Aerospace Part Marking
Aerospace part production demands a high degree of accuracy because of the extended exposure to high heat and vibrations, which can lead to part failure. As a result, customized part marking is necessary for the successful completion of parts that meet the strict requirements of the aerospace industry.
Metal marking machines also reduce waste and increase efficiency in production, as it allows for accurate identification of parts while not causing damage to the part surface. Aerospace part markingprovides a unique identifier for each part produced, which can help ensure traceability throughout the entire aerospace product life cycle. Aerospace equipment is costly, which means proactively avoiding defects can make a difference in the profit margin.
Both dot peen and laser marking can be efficient methods of custom part marking for aerospace production.
Medical Marking for UDI
Unique Device Identification (UDI) is a system of marking medical devices, such as pacemakers and artificial joints. UDI identifies and traces each device throughout all stages of its life cycle. It enables easy identification of specific product versions and lots, helping prevent mix-ups or recall issues in the case of a malfunction.
Other information required by the FDA or other regulatory agencies
Automotive and Data Matrix
The automotive industry relies heavily on part marking to catalog and traces each component throughout the production process and the vehicle’s life span.
Data matrix codes provide significant information in a small surface area and make it easier to read throughout the component’s useful life. Data matrix is:
Essential for providing a unique identifier for each part
Used to store expiration date, lot code, batch number, serial number, and other data required by regulatory agencies
Essential to reduce waste in automotive production by ensuring accuracy when marking parts with customized identifiers
Oil & Gas
Parts for the oil and gas industry must be marked with special techniques to ensure they’re identifiable both downhole and on the surface. This is critical, as oil and gas parts have a variety of components that will be exposed to high pressures and harsh environmental conditions. Therefore, permanent mark identification is required to ensure traceability and reduce liability in the event of a failure.
Part marking is also essential for safety, as it provides personnel with the information needed to ensure proper operation and maintenance of oil and gas parts. By applying customized part markers, manufacturers can make sure that the right type of parts are used in each application, reducing unnecessary risks and ensuring optimal performance.
Metal marking machines are also necessary for oil and gas parts to ensure they meet the requirements of their specific industry. These unique part markers can reduce waste in production, as they allow you to ID parts quickly and accurately without manual labor or additional equipment. This helps in reducing errors and improving efficiency.
Electronics
In the electronics industry, part marking is essential for traceability and identifying counterfeit parts. By applying unique identifiers to each component, manufacturers can ensure that only genuine parts make it into their products.
QR codes are increasingly being used to identify electronic products in a number of industries. QR codes are 2D barcodes that can be scanned and read by a smartphone or other device.
In the electronics industry, QR codes can track components throughout the manufacturing process. They’re also used to store serial numbers, batch numbers, and expiration dates.
QR codes are also becoming increasingly popular for tracking electronics in the supply chain, as they allow companies to quickly and accurately identify products throughout their life cycle. This reduces the risk of product mix-ups and mislabeling, while helping to ensure that all products are safe and compliant with industry standards.
Metalworking
Custom part marking is an essential process in metalworking, where shops often have numerous orders and projects going on at once. By applying unique identifiers to each part, manufacturers can quickly and accurately identify the components they need for their various projects. This helps reduce waste in production, as it eliminates the possibility of errors and increases run speed.
Part marking is also essential for metalworking to ensure that end products meet industry standards and specifications.
Part marking systems for metalworking are typically laser- or ink jet-based, as these methods create permanent marks that won’t fade and become unreadable over time. Laser marking has the advantage of being more precise than traditional methods, and is usually the preferred choice when producing parts with tight tolerances.
Metal Marking Machines in Your Industry
Custom part marking is essential for the success of any production process, especially in mission-critical industries like aerospace, medical, automotive, oil and gas, electronics, and metalworking. By applying unique identifiers to each component or product being produced, manufacturers can ensure accuracy and traceability throughout their entire life cycle.
Additionally, customized part markers reduce wasteful errors caused by mislabeling or mix-ups. With the right custom marking system in place, businesses can work more quickly while still taking care to meet industry standards and regulations.
More From the Direct Part Marking 101 Series
Metal marking machines are key to a variety of industries. Each use case is unique.
Take a look at other blog posts in our Direct Part Marking 101 series:
Are you a manufacturing professional looking to stay ahead of the curve? If so, EASTEC 2023 is the event for you! This three-day conference and expo will allow attendees to learn from industry experts, explore new products and technologies, and gain valuable insights into modern manufacturing processes.
Technomark will be in Booth 3157 May 16-18 at the Eastern States Exposition in West Springfield, Mass. If you want to stop by and have parts marked live, registration for the event is open. Remember to register with Technomark’s promotional code: 16253977E. This will make badge creation free for those interested (normally $50).
EASTEC | What to Expect
Attendees will have access to industry-leading manufacturers and suppliers, allowing them to gain valuable insights into new products, processes, and technologies. In addition, EASTEC 2023 will feature interactive workshops, seminars, and panel discussions with industry experts.
The schedule for this year’s event includes a number of speakers:
Michael Carroll, VP of Innovation and Transformation at Georgia-Pacific
Mark Michalski of Forge
Craig Owens, Systems Engineer, Principal, and Corporate SBIR Program Manager at Lockheed Martin
Roger Landolt, Senior Software Solution Manager at ZEISS Industrial Quality Solutions
Workshops during the upcoming EASTEC show will highlight the following areas:
“GD&T: Why Do we Hate, Love and Need it for Manufacturing Excellence?”
“Smart Manufacturing – Why It Matters and How to Achieve It”
“Adopting and Optimizing Additive Manufacturing”
Why Attend EASTEC?
EASTEC is a unique and remarkable manufacturing trade show that offers an opportunity to learn, explore and discover the latest advances in technology and manufacturing.
This event provides an excellent platform for attendees to learn from top leaders in their respective fields and network with others in the manufacturing community.
By attending EASTEC 2023, you will join thousands of other professionals in the manufacturing industry who are looking to stay ahead of the curve. With networking opportunities and the latest technological advancements, there’s something for everyone.
4 Things to Do in Springfield
Not all of your time will be spent at the exhibits and workshops during EASTEC 2023. Once you have grabbed a bite to eat, consider one of these options for entertainment:
1. Visit the Springfield Museums to learn more about the history of Springfield and its diverse culture. Storrowton Village Museum, for example, offers insight into early 19th-century life. 2. Enjoy a scenic ride on the Springfield trolley along this vibrant city’s rivers, valleys, and historical sites. Visitors can explore numerous historical sites throughout the city that reflect this varied past, from the Springfield Armory National Historic Site, which preserves one of America’s most important military landmarks, to Duryea Way honoring James Duryea, who made significant contributions to automobile production during his lifetime. 3. Explore the Forest Park Zoo of Springfield and its many exotic animals. Located on the banks of the Connecticut River, this vibrant and educational zoo offers visitors an up-close look at some of nature’s most exotic creatures. From majestic tigers to tiny tree frogs, there are plenty of animals to observe and learn about in this unique setting. In addition to its impressive animal collection, the zoo also features interactive exhibits allowing visitors to get closer to their favorite creatures. 4. Visit the Naismith Memorial Basketball Hall of Fame, located in Springfield. The museum offers information on more than 400 inductees and over 40,000 sq. ft. of basketball history – drawing more than 200,000 visitors each year.
The Countdown is On
When it comes to a CNC trade show, the right ones provide access to information on new technology and networking opportunities to connect with new suppliers. EASTEC 2023 provides these resources and more. Don’t forget to register! Technomark staff will be waiting at Booth 3157.
Can’t Make it to EASTEC?
Our experienced staff is available to discuss all things part marking. If you want to learn about laser marking, consider reading through this resource:
evaluate throughout the life cycle to pinpoint issues
Automotive part marking requirements are intended to help with all of the above processes. This means accuracy and readability are crucial for the purpose of laser marking automotive parts, and it doesn’t hurt to have a process that makes traceability easier.
Meeting Automotive Industry Standards
The automotive industry is duty-bound to provide safe and reliable vehicles to consumers. With new models of integrated marketing equipment and technology introduced each year, it’s important to have a method of tracking parts when issues arise and a recall becomes necessary.
In recognition of the importance of recalls and safety, the automotive industry has set high standards for product identification. Automotive parts identification is required, but it also provides several benefits:
A product can be marked with serial and part numbers, barcodes, and other information.
Items can be tracked throughout their entire lifecycle.
No need for traditional labels prone to fading or falling off.
By using 2D barcodes, manufacturers can identify very small items and parts and include more data than in a linear barcode.
Improved error prevention for just-in-sequence (JIS) production.
Reduced risk of counterfeit parts because part marking is difficult to duplicate.
Part marking is a process used to identify automotive components, improving quality control throughout the production and life cycle of a vehicle. With vehicle components increasing and shrinking at the same time, automotive part marking becomes ever more important in order to properly track and evaluate all these components.
Traceability is also an important factor when it comes to automotive part marking, as it helps determine where each component came from and how it was made.
As such, accuracy and readability are essential for automotive part marking to be useful for the manufacturerWith the right part identification methods in place, automotive manufacturers can:
Meet industry standards
Ensure the safety and reliability of their products
Improve future designs
JIS production is a technique where parts are delivered to the assembly line in a manner that perfectly synchronizes with the automotive manufacturing process. Timely and precise delivery allows automotive manufacturers to make efficient use of their resources while also reducing costs. Automotive part marking plays an important role in JIS production by minimizing and ensuring production runs smoothly.
The Importance of Traceability
The automotive industry is relying more and more on automotive traceability requirements to ensure the quality and safety of its products. Part marking requirements are essential in helping automotive companies trace, manage, and evaluate components over the entire life cycle of a vehicle.
The implementation of direct part marking has:
Helped with recall management
Improved part identification on flexible assembly lines
Improved chain of custody tracking, avoiding product diversion
Recall Management
Traceability provides an easy way to identify faulty parts. With part marking, automotive companies can identify the specific source of a faulty component, enabling them to contain and isolate problems quickly and reduce losses.
Improved Part Identification During Assembly
Automated process control systems require accurate data input for maximum efficiency, and part markings help provide that accuracy. Additionally, integrated marking equipment along the automotive production line can read and store this data to optimize the build and speed up production.
Chain of Custody Tracking Improvements
Automotive companies that use part marking are able to correctly fulfill customer requirements. Strong chain of custody tracking and the ability to avoid product diversion helps automotive companies deliver quality parts on time and keep track of what goes where in case problems arise.
Dot Peen vs. Laser Marking Automotive Parts
There are numerous methods of direct part marking that can be used for parts exposed to harsh conditions, such as vehicles that traverse a variety of terrains. Dot peen marking and laser marking are two popular methods used in the automotive industry. Both have advantages and disadvantages to consider before committing to the investment associated with your preferred method.
Dot Peen
Dot peen is a method that involves striking the metal or product material (typically metal) with a marker that knocks away a small amount of material to leave a readable mark.
Advantages of dot peen marking include:
Lower cost.
Durable and permanent mark
High marking speed
Minimal stress (mechanical only)
The disadvantages of dot peen marking include limited usefulness. In terms of materials, this method is effective for metal and plastic, but not others. The dot peen marking process also exposes parts to mechanical stress, which can weaken the component and increase the risk of part, and has the potential for increasing the occurrence of defects.
Laser Marking Laser marking is a non-contact method that marks parts using a precise beam. The Direct Part Marking laser has a higher rate of permanency and accuracy.
High-Quality mark that can be applied to many materials
Can be done at high speeds; high contrast
Resistant to heat and liquids
However, there are disadvantages to recognize as well. These include both higher costs for a laser marking device and issues when materials are exposed to mechanical stress. The energy cost for the laser in question depends on the type used.
Integrating New Part-Marking Technology Into Your Process
Part coding and identification help reduce counterfeits and improve the success rates of recalls. This in turn has improved safety rates for vehicles and the ability to make the next design better.
With an ever-increasing number of parts used in vehicle manufacturing, now’s the time to audit the potential expansion of your traceability solutions. Whether you’re a contractor or handle marking in-house, and whether you prefer dot peen or laser, review the latest technology and best practices. Don’t get left behind by traceability and automotive part marking standards.
For further information on automotive applications for part marking technology, consider this resource:
Aircraft have an expected lifespan of roughly 20 years. During that time, the components involved in the operation of the aircraft are regularly exposed to high temperatures. This means the part marking system used for aerospace applications must withstand these conditions, allowing the part to be identified as easily at the end of its lifespan as at the beginning.
Direct part marking is a method employed by manufacturers to streamline the process of identifying parts reliably. The mark must be durable, withstand specific conditions, and be unique to facilitate the identification process. Aerospace part marking in particular requires methods that withstand high temperatures and maintain readability.
What is Direct Part Marking (DPM)?
Direct part marking (DPM) is a system of tracking products using 2D codes marked directly on the part. This better facilitates the part’s identification throughout the manufacturing and supply chain journey.
DPM has grown in popularity with the U.S, Department of Defense, as well as within the automotive, aerospace, medical device, and electronics manufacturing spheres. The DPM process provides improved quality of marks and also traceability over time. Safety and liability concerns, as well as warranty issues, are improved through the use of DPM. Likewise, the occurrence of data entry errors is reduced through the utilization of this process.
Ink, Dot Peen, and Chemical Etching: Why They Aren’t Ideal
Various DPM methods exist and are still reliable means to the end of tracing parts throughout their lifespan. However, with the aerospace industry’s unique challenges and high expectations for components of an aircraft, the more traditional part marking methods are less effective.
Inkjet and Radio Frequency Identification (RFID) part marking processes are effective in many scenarios, but due to the high heat exposure, they are not ideal for aerospace applications. There is also the additional cost of ink supplies to consider with the inkjet method.
Likewise, chemical etching requires additional funds for supplies, and there is waste created during the marking process.
Dot peen raises concerns regarding repair when it becomes necessary, and the marks created by this process also can be more challenging to read for a high-definition, high-speed device.
How Laser Marking Resolves Issues for Aerospace Industry Applications
Laser marking improves part traceability, which is key to the process of both aircraft manufacturing and maintenance. The process allows manufacturers to mark each component and not worry about damage or distortion due to the marking process.
The laser marking process does not require contact with the part. Therefore, the marks created are permanent and durable, all without risking damage or any alteration to the parts themselves.
Laser marking is an energy-efficient and affordable part marking method that reduces the environmental impact. The process can be used on aluminum, titanium, or stainless steel – all without any type of consumable component necessary.
Some of the attractive qualities of laser marking are
Speed
Flexibility
Simplicity to complete
It also is a reliable way to enhance traceability and repeat the process for each part. The software controlling laser marking makes it more streamlined and reduces operator involvement. This way, part numbers, and bar codes are both created consistently, and both cycle time and overall productivity are increased.
Some of the materials used for parts for aircraft require laser marking to be both effective and non-damaging. The laser marking process is also easily automated, increasing the volume of products produced within a specified timeframe.
Check out the video of our partner below for an idea of how laser marking works:
Aerospace Part Marking Involves Time-Saving Software
Today’s technology provides increased accuracy and reliability. The process also improves consistency and cuts down on the risk of human error. The software involved in the laser marking process generates serial numbers, further improving the accuracy and reliability of the manufacturing process.
Strict regulatory standards for the aerospace industry require a reliable and unmistakable part marking method. Aerospace part marking requires methods such as laser marking to provide that reliability and clarity.
Time and Traceability in Aerospace Part Marking
The two-decade lifespan of an aircraft means that all the components involved in the manufacture of the vehicle must be clearly marked with a method that will be effective for the long term. The use of DPM, specifically laser marking in recent years, has improved the traceability of parts and also the later life span identification process. Laser marking is a widely accepted method of part marking that facilitates further improvements in the aerospace industry.
Consult the Experts: Technomark Can Help
Our Technomark professionals can help you determine the best DPM solution for your product line. Reach out to discuss your needs with us.
Download Combo documentation
Discover all the features and options of the Combo.
Download Graphix.series documentation
Discover all the features and options of the Graphix.series laser marking machine.
Download Easy documentation
Discover all the features and options of the Easy dot peen marking machine.
Aerospace Part Marking Involves Time-Saving Software